Norbar Case Study
Custom Torque Solutions from Norbar’s Engineered-To-Order (ETO) Department
Challenge:
Inefficient and Unsafe Tool Fitment for Complex Fastening Applications
In many industries, whether it’s mining, defence, engineering, manufacturing, or power and utilities, fastening applications often require a variety of torque tools. However, there are instances where even the best off-the-shelf tools, from manual hand wrenches to powerful torque multipliers, don’t fit the job at hand. Obstructions, awkward angles, and distance can make tools inoperable, inefficient, unsafe, or outright impossible to use. These challenges pose significant risks to both productivity and safety, especially when precision torque is essential.
Our Solution:
Norbar’s Engineered-To-Order (ETO) Department At Norbar Australia, our Engineered-To-Order (ETO) department specializes in solving these exact challenges. We collaborate closely with our clients to develop custom solutions that enable torque tools to be used in a wider range of applications, even in environments that seem difficult or impossible to access.
Our process begins by examining the specific requirements of the client’s application, identifying the limitations of standard tooling, and using our extensive range of pre-existing designs to supply a solution. If none of our current designs
meet the need, we move to a bespoke solution, designing and manufacturing custom tools or ancillary equipment that seamlessly adapt to the fastener’s environment.
Using advanced technologies like Finite Element Analysis (FEA) and 3D plastic-printed models, we can test fitment and measurement before moving to production. This allows us to create robust, durable solutions that solve torque application issues in hard-to-reach or awkward spaces.
Impact:
Improved Productivity and Safety Across Multiple Industries
Through our custom torque solutions, clients have been able to streamline their processes, achieving results far beyond initial expectations. Our unique designs have improved efficiency, accuracy, and safety by ensuring tools can be used effectively in environments where they previously couldn’t.
Results and Highlights
Mining
Custom-designed tooling allowed a mining client to access fasteners that were previously unreachable due to obstructions. This reduced downtime and increased productivity by 30%.
Defence
A bespoke torque multiplier system was designed for a defence contractor, improving torque applicationspeed by 25% while maintaining the required safety standards.
Manufacturing
By utilizing FEA and 3D modeling, a manufacturing company was able to fit torque tools in complex assemblies, improving torque delivery accuracy by 15%, which reduced rework and waste.
Power & Utilities
A tailored solution for a power utility firm provided safe access to fasteners located in tight spaces, reducing manual labor and increasing operational safety by 20%.
Conclusion
Norbar’s ETO department has been at the forefront of product development, delivering innovative solutions that allow clients to tackle fastener challenges they once thought impossible.
By engaging with us, clients not only receive tooling solutions but also gain a partner committed to improving their processes and enhancing operational safety.
Whether you need an off-the-shelf product or a bespoke solution, Norbar’s expertise in custom torque solutions can help you get the job done quickly, accurately, and safely.
Learn more about our torque tools and other products:
Hand Torque Tools
Powered Torque Equipment
Torque Measurement
